As an innovative equipment in the field of textile machinery, the guide plate nylon elastic coating integrated machine has six core advantages: efficient production, process optimization, energy saving and consumption reduction, reliable structure, flexible operation, and stable quality. The specific analysis is as follows:.
High speed operation: The equipment process speed can reach 700m/min to 1000m/min, for example, the LX1000 model has a maximum speed of 1000m/min. With the design of large coil, the single spindle capacity is greatly increased, meeting the needs of large-scale production.
.2. Process optimization: precise control, adaptable to diverse needs
Independent transmission design: A-B surfaces are directly driven by synchronous energy-saving motors, eliminating synchronous belts. Process parameters can be set separately, supporting simultaneous processing of different varieties (such as yarns of different specifications or materials) on both sides, and flexibly responding to multiple varieties and small batch orders.
.Guide disk structure: The D1, D2, and D2.2 rollers all adopt a guide disk structure, which is controlled by a separate micro motor and has good grip on the silk thread, ensuring consistent stretching and reducing breakage rate. It is particularly suitable for processing fine denier silk (such as ultra fine denier nylon yarn below 20D).
.Two layer D2 roller structure: improves the uniformity and fastness of the nodes covered by polyamide, making the yarn structure more stable and meeting the requirements of high-end fabrics for uniform elasticity.
.III. Energy saving and consumption reduction: reduce operating costs
Energy saving nozzle design: specially designed energy-saving network nozzle reduces gas consumption, combined with high-efficiency motor, comprehensive energy consumption is reduced by 15% -20% compared to traditional equipment, in line with the trend of green production.
.Biphenyl gas-phase heating: The deformation heat box adopts biphenyl gas-phase heating technology, with precise temperature control at ± 1 ℃, reducing heat energy loss while ensuring temperature consistency for each ingot, avoiding an increase in defect rate caused by temperature fluctuations.
.Fourth, reliable structure: stable operation, reducing downtime
Reasonable layout: compact equipment structure, high reliability of transmission system, low noise, reducing the impact of vibration on machining accuracy.
.Single spindle maintenance and repair: supports independent maintenance of single spindle positions without the need for shutdown and repair, increases equipment utilization by 20% -30%, and reduces the risk of production interruption caused by malfunctions.
.Fifth, Flexible Operation: Adapt to the needs of multiple scenarios
Adjustable Flexible Universal Adjustment Spandex Bracket: Ensure that spandex does not break during high-speed feeding, and adapt to the processing needs of different specifications of spandex fibers (such as 15D-70D).
.Ingot selection: According to the production scale, the equipment can be configured with different specifications such as 288 spindles, 312 spindles, 384 spindles, etc., to meet the differentiated needs from small and medium-sized factories to large enterprises.
.Sixth, Stable Quality: Enhance Product Competitiveness
Thread Structure Optimization: Unique thread design reduces friction between threads and equipment, reduces the probability of fuzz and stiff threads, improves yarn surface smoothness, and meets the requirements of high-end fabrics for yarn quality.
.Dyeing uniformity guarantee: precise temperature control ( ± 1 ℃) and consistent stretching ensure uniform dyeing in the subsequent process, reduce color difference problems, and improve product qualification rate.
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