The maintenance method of the one-step false twisting machine is as follows:
1. Daily inspection and cleaning
Equipment surface cleaning: Regularly clean the surface and various rotating parts of the one-step false twisting machine, remove dust, oil and other dirt, and prevent the accumulation of dust and dirt from affecting the operation of the machine. Especially the parts that are prone to accumulating dirt and impurities should be cleaned with emphasis to ensure the cleanliness of the machine.
Transmission part inspection: Check whether the sound of the transmission parts in the front and rear transmission boxes is normal, and whether the synchronous belt is off track.
. If there are any abnormalities, relevant components should be adjusted or replaced in a timely manner.Electrical circuit inspection: Regularly check the electrical circuit for damage, aging, short circuits, and other issues to ensure stable power supply.
. If any wiring problems are found, they should be replaced or repaired in a timely manner.2. Maintenance and Replacement of Key Components
Maintenance of False Twister: False Twister is the core component of one-step false twisting machine, and its performance directly affects the quality of yarn.
. The cotton wax and other impurities on the false twisting device should be cleaned regularly to ensure its stable function. At the same time, check the wear of the false twisted leather ring and replace the severely worn leather ring in a timely manner.Bearing inspection and replacement: Check the wear of key parts such as spindle bearings and spindle bearings.
. If severe bearing wear or inflexible rotation is found, new bearings should be replaced in a timely manner. Belt and gear inspection: Check the tightness and wear of the belt, and adjust or replace it in a timely manner. At the same time, check the gear teeth for wear, pitting, or broken teeth, and replace damaged gears in a timely manner.III. Lubrication Management
Regularly add lubricating oil: According to the equipment manual requirements, regularly add lubricating oil to various rotating parts, friction parts, machine interfaces, etc. of the one-step false twisting machine to reduce wear and extend service life.
. Meanwhile, it is important to pay attention to the quality and quantity of lubricating oil, and avoid using expired or inferior lubricating oil.Lubrication system inspection: For equipment equipped with an automatic lubrication system, the operation of the automatic lubrication system should be regularly checked to ensure sufficient oil volume, and the oil pump should be started and stopped at regular intervals.
.IV. Troubleshooting and Handling
Abnormal Noise Handling: When the one-step false twisting machine produces abnormal noise, it should be stopped immediately for inspection.
. It may be caused by bearing wear, belt slippage, poor gear meshing, and other reasons. It should be investigated and handled according to specific circumstances. Uneven Twist Treatment: When uneven yarn twist is found, it may be caused by improper twist settings, belt slippage, uneven spindle speed, and other reasons. Check whether the twist setting is correct and adjust it according to the actual situation; Simultaneously check the tightness and wear of the belt, and adjust or replace the belt in a timely manner; Finally, check the operation of the spindle to ensure even rotational speed.Fifth, Other Maintenance Matters
Tightening Screw Inspection: Regularly check and tighten all screws to ensure the stability of the machine structure and prevent loosening.
. During the operation of the equipment, vibration may cause screws to loosen.Air system inspection: If the equipment adopts air transmission or control, check whether the air path is unobstructed, whether there is air leakage in the air pipe, and whether the pneumatic components are working properly.
. If there are any problems, the pneumatic components should be repaired or replaced in a timely manner.