The maintenance methods of one-step false twisting machine mainly involve the following aspects:
1、 Regular cleaning
Daily cleaning: After each use, the false twisting machine should be cleaned, especially the parts that come into direct contact with the yarn, such as false twists, yarn guides, etc., to remove impurities such as cotton wax and fibers attached. This helps to keep the equipment clean and reduce malfunctions caused by impurity accumulation.
Deep cleaning: Regularly conduct a comprehensive cleaning of the false twisting machine, including the body, internal transmission components, etc., to ensure the cleanliness of both the internal and external parts of the equipment. This helps to extend the lifespan of the equipment and improve production efficiency.
2、 Component inspection and maintenance
False Twister Inspection: False Twister is the core component of false twisting machine, and its performance directly affects the quality of yarn. It is necessary to regularly check the wear and tear of the false twisting device, the degree of material aging, etc. For false twisting devices with severe wear or material aging, they should be replaced in a timely manner. At the same time, according to the different spinning varieties (such as pure cotton varieties and synthetic fiber varieties), choose the appropriate material for the false twisting device to improve the quality of the yarn.
Transmission system inspection: Check the wear of the transmission system (such as chains, gears, etc.) to ensure its normal operation. For severely worn components, they should be replaced in a timely manner to avoid equipment failure caused by poor transmission.
Electrical system inspection: Regularly check whether the electrical system (such as wires, switches, etc.) is normal to ensure the safe operation of the equipment. Aging wires, damaged switches, etc. should be replaced in a timely manner to avoid electrical failures.
3、 Lubrication and maintenance
Regular lubrication: During the long-term use of the false twisting machine, its transmission components should be regularly lubricated and maintained. This helps to reduce friction and wear between components, improve the operational efficiency and service life of the equipment. When lubricating, appropriate lubricating oil or grease should be selected and added according to the requirements of the equipment manual.
Lubricant inspection: Regularly check the quantity and quality of lubricants to ensure that they are sufficient and have not deteriorated. For lubricants that are missing or have deteriorated, they should be replenished or replaced in a timely manner to ensure the normal operation of the equipment.
4、 Precautions for use
Standardized operation: When using a false twisting machine, it is necessary to strictly follow the requirements of the equipment manual to avoid equipment failure or safety accidents caused by improper operation.
Safety and fire prevention: As the false twisting machine may generate high temperatures and static electricity during operation, it is necessary to ensure that there are no flammable or explosive materials around the equipment and prepare relevant fire extinguishing tools. At the same time, reliable grounding wires should be installed on the equipment to prevent fire accidents caused by static electricity accumulation.
Diversified operation: During the production process, it is advisable to avoid prolonged operation of false twisting under the same process conditions to reduce component wear and aging. Diversified operation can be achieved by adjusting process parameters or replacing different types of yarn.
In summary, the maintenance methods for one-step false twisting machines include regular cleaning, component inspection and maintenance, lubrication and maintenance, as well as usage precautions. Through scientific and reasonable maintenance methods, the service life of the false twisting machine can be extended, production efficiency and product quality can be improved.