The maintenance method of the integrated machine with elastic wrapping involves multiple aspects, and the following are some key maintenance steps and precautions:
1、 Daily cleaning and maintenance
Maintain a clean working environment:
The workplace of the integrated coating machine should be kept clean to avoid dust, debris, etc. entering the interior of the machine, which may affect the normal operation and adhesive quality of the equipment.
Regularly clean the debris and dust around the equipment to maintain a clean appearance.
Internal cleaning of equipment:
After each use, any residue inside the equipment, such as fibers, glue, etc., should be promptly cleaned to prevent clogging of the machine or affecting the next use.
Pay special attention to the cleaning of key components such as the gluing system, pressure rollers, and forming wheels to ensure uniform gluing and good composite effect.
2、 Lubrication and maintenance
Lubricating oil replacement:
According to the requirements of the equipment manual, regularly replace the lubricating oil in the gearbox of the gearbox. Generally speaking, the new oil should be replaced after one month of use, and then every six months or according to the workload.
When the temperature is high in summer, lubricating oil with high viscosity should be used; When the temperature is low in winter, lubricating oil with lower viscosity should be used.
Chain lubrication:
The chain is one of the key components for equipment operation and should be lubricated with butter every month to reduce wear and friction.
3、 Electrical and control system inspection
Electrical circuit inspection:
Regularly check whether the electrical circuits are intact, whether the joints are secure, and whether there is any looseness or damage.
Ensure that electrical components are functioning properly without any abnormal conditions such as overheating or burning.
Control system maintenance:
Regularly check the operation of control systems (such as PLCs, frequency converters, etc.) to ensure their stability and reliability.
Non professionals are prohibited from adjusting control parameters or programs without authorization to avoid equipment failure or damage.
4、 Safe operation and maintenance
Safe operation:
Operators should receive professional training and be familiar with the safety operating procedures and precautions of the equipment.
During the operation of the equipment, attention should be paid to observing the operating status of the equipment. If any abnormalities are found, the machine should be stopped in a timely manner for inspection and troubleshooting.
Shutdown maintenance:
After the work is completed, the main power should be turned off to ensure that the equipment is in a safe state.
When the equipment is not used for a long time, it should be thoroughly cleaned and maintained, and stored properly.
5、 Other precautions
Regular inspection and adjustment:
Regularly check whether the transmission components, fasteners, etc. of the equipment are loose or worn, and adjust or replace them in a timely manner if necessary.
Regularly check whether the heating system, cooling system, etc. of the equipment are working properly to ensure that the equipment operates within the appropriate temperature range.
Professional maintenance:
If the equipment malfunctions or needs maintenance, it should be handled by professional personnel to avoid self disassembly or repair that may cause equipment damage or safety hazards.
In summary, the maintenance methods for the integrated machine with elastic wrapping include daily cleaning and maintenance, lubrication and maintenance, electrical and control system inspection, safe operation and maintenance, and other precautions. Only by comprehensively and meticulously carrying out these tasks can we ensure the normal operation of the equipment and extend its service life.