The realization of intelligent arc welding is inseparable from the advanced arc welding robot system, which is mainly composed of digital twin system, control panel, robot body, automatic wire feeding device, welding power supply and other parts.
Among them, the digital twin system is particularly critical. It can realize multiple complex functions such as multi-layer and multi-pass, continuous welding, corner welding, automatic positioning, weld tracking, breakpoint positioning, collision detection, etc., and truly realizes the automatic generation of positioning path and welding path without teaching. The operator only needs to import the three-dimensional model of the steel structure workpiece into the system, and the system can automatically generate accurate welding procedures based on the position and actual contour in the model.
In addition, the laser vision sensor is used to take real-time photos and correct the weld. Once the deviation is found to exceed the limit range, the system will immediately alarm, automatically match the parameters and process library, and optimize and adjust the welding program to ensure the high reliability of welding quality.
As an innovative solution in the field of steel structure welding, Xizhang welding robot is gradually changing the production mode of the steel structure manufacturing industry with its advantages of high efficiency, intelligence and precision. With the continuous advancement and innovation of science and technology, I believe that the ground rail welding robot workstation will be widely used in more fields and play an important role in promoting the high-quality development of various industries.