The precautions for using the new rotary spinning machine involve multiple aspects to ensure the safe operation of the equipment, improve production efficiency, and ensure product quality. Here are some key usage precautions:
1、 Preparation before operation
Professional training:
Operators should receive professional training to understand the structure, performance, operating methods, and safety regulations of the equipment.
Personnel without training or certification are prohibited from operating the equipment.
Equipment inspection:
Before operation, carefully check whether the appearance of the equipment is intact, whether the connections of each component are firm, and whether the power and gas sources are normal.
Confirm that the device is in standby mode and check if key components such as cutting tools, spinning cups, and combing rollers are intact.
Environmental requirements:
The equipment should be placed in a dry, ventilated, and non corrosive gas environment.
Ensure there is sufficient space around the equipment for easy operation and maintenance.
2、 Operation process
Start and Run:
Press the start button to ensure that the device starts smoothly and enters normal operation.
During operation, pay attention to observing the running status of the equipment, and immediately stop the machine for inspection if there are any abnormalities.
Safe operation:
It is strictly prohibited to touch high-speed components such as spinning cups and combing rollers during equipment operation.
It is prohibited to dismantle or adjust the electrical and transmission components of the equipment without authorization.
When handling broken yarn spindles, it is necessary to open the spinner and perform cleaning work to ensure the quality of the joints.
Quality Control:
Regularly check the quality of cotton strips and the cleanliness of spinning cups, anti twist heads, and impurity discharge channels.
Pay attention to the dryness of yarn lines and the quality of joints to avoid quality issues such as joint defects and strip replacement defects.
Patrol inspection:
During the tour, pay attention to checking for abnormal conditions such as signal lights, air ducts, and broken yarn spindles, and promptly handle them.
Regularly clean the front and rear debris removal brushes to ensure unobstructed air intake.
3、 Post operation processing
Shutdown operation:
After production is completed, gradually shut down the equipment according to the operating procedures to ensure a smooth stop.
Turn off the power and air supply of the device to ensure its safety.
Cleaning and maintenance:
Regularly clean and maintain the equipment, such as wiping various components and cleaning the interior of the equipment.
Check if the equipment fasteners are loose and replace or tighten them in a timely manner.
Regularly lubricate the parts that require lubrication to ensure smooth operation of the equipment.
Material organization:
Check if the cotton strips, yarn tubes, and other materials are sufficient and replenish them in a timely manner.
Organize the remaining raw materials and finished products to ensure a clean and orderly production site.
4、 Other precautions
Emergency situation handling:
In case of emergency, the emergency stop button should be pressed immediately to ensure the safety of personnel and equipment.
After troubleshooting, necessary checks and tests should be conducted before restarting.
Maintenance and upkeep:
Regularly maintain the equipment, including replacing worn parts and checking the flexibility of transmission components.
Regularly conduct performance tests on equipment to ensure stable and reliable performance.
Record and feedback:
Record abnormal situations, faults, and handling methods during the operation of the equipment.
Regularly provide feedback on equipment usage to relevant departments for timely improvement and optimization of equipment performance.
In summary, the precautions for using the new rotary spinning machine include pre operation preparation, operation process, post-treatment, and other aspects. Following these precautions can ensure the safe operation of equipment, improve production efficiency, and ensure product quality.