The nylon elastic coating integrated machine with guide wire disc is characterized by a guide wire disc structure, independent micro motor control, one-step integrated processing, precise temperature control, energy saving and high efficiency, and flexible operation. The specific analysis is as follows:
1. The guide wire disc structure and independent micro motor control
The stretching consistency is improved: the equipment adopts a three roller guide wire disc structure, and each roller is controlled by a separate micro motor, which significantly enhances the grip of the raw wire and ensures uniform and stable stretching process. For example, the Xinchang Lanxiang LX1000 series has improved the consistency of stretching by 20% through this design, effectively solving the problem of elasticity differences in elastic fibers caused by uneven stretching in traditional equipment.
Vibration reduction and processing uniformity: The guide wire disc structure reduces the vibration amplitude during equipment operation, combined with a single spindle transmission device (such as independent control of the false twisting device spindle group), further improving the processing uniformity and ensuring the twist uniformity of the wire without residual torque.
.2. One step integrated processing
Process shortening and efficiency improvement: The equipment processes nylon/polyester POY raw yarn into elastic yarn DTY, and synchronously wraps it with spandex yarn, achieving "one-step" production through a specially designed energy-saving network nozzle.
. Traditional craftsmanship requires multiple devices to be completed step by step, while all-in-one machines shorten the process by more than 30%, increase production efficiency by 40%, and reduce intermediate transportation links, thereby reducing the risk of yarn wear.Multi variety flexible production: The equipment supports A/B independent transmission design and can simultaneously process different specifications of coated wire.
. For example, a certain underwear fabric company achieved a 50% increase in the efficiency of multi variety production switching and a 25% reduction in order delivery cycle by adjusting process parameters.3. Precise temperature control and energy-saving design
Biphenyl gas-phase heating technology: The deformation heat box adopts biphenyl heating method, combined with computer temperature control technology, to accurately control the temperature within ± 1 ℃ range, ensuring temperature consistency of each ingot and avoiding energy waste and unstable yarn quality caused by temperature fluctuations.
. Energy consumption reduction: The wire guide disc structure and independent micro motor control design reduce energy consumption by 15% -20% compared to traditional equipment. For example, after using LX1000, a textile enterprise reduced its energy consumption cost by 800 yuan per ton of coated silk production, saving over 500000 yuan in annual costs.4. Operational flexibility and intelligence
Human computer interaction optimization: equipped with a 15 inch touch screen display, supporting both Chinese and English interfaces, and simple and clear process parameter settings.
. The electric head technology reduces the lead time of a single spindle to less than 30 seconds, which is four times more efficient than traditional manual head technology and significantly reduces labor intensity. Modular upgrade support: While retaining core functions, the device also supports optional configurations such as spandex feeding device and online tension detection device. Enterprises can flexibly expand functions according to product positioning to avoid redundancy or insufficiency.5. Structural stability and maintenance convenience
Single spindle maintenance: The equipment structure layout is reasonable, supporting independent maintenance of single spindle without the need for overall shutdown.
. For example, a textile factory in Jiangsu reported that single spindle maintenance does not affect the production of other spindle positions, and the equipment utilization rate has increased by 25%. Reduced failure rate: The electrical control system uses high-end European brand frequency converters, and the transmission control adopts synchronous motor frequency conversion speed regulation. The failure rate is 40% lower than traditional equipment, significantly improving long-term operational stability.6. Yarn Quality Assurance
Uniformity of Wrapping Nodes: The two layer D2 roller structure improves the uniformity and fastness of the wrapping nodes, and the coefficient of variation of yarn fracture strength is controlled within 5%.
. The unique filament structure optimizes the processing speed of fine filaments, increasing the production efficiency of fine denier coated filaments (below 15D) by 20% and reducing the fuzz rate to below 0.3%.Downstream adaptability: Industry data shows that the wrapped yarn produced by this equipment has a 35% decrease in downstream weaving breakage rate and a significant increase in fabric yield, meeting the demand for high-end textile products.
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