The high-speed polyester stretch machine with a guide wire disc is a new, high-speed, and efficient filament processing equipment. Its main function is to heat and deform polyester pre oriented yarn (POY) into low elasticity stretch deformation yarn (DTY). The following is a detailed introduction to the functions of the device:
1、 Core functions
Heating deformation: The high-speed polyester stretch machine with a guide wire disc uses a built-in hot box system to heat the incoming polyester pre oriented yarn at high temperatures, causing it to reach a molten state. Then, through specific processing techniques, it forms low elasticity stretch deformation yarn.
Winding collection: Polyester fibers that have been heated and deformed are collected in an orderly manner into rolls under the action of the machine's winding system, facilitating subsequent textile processing.
2、 Equipment features and functions
Guide disk structure: This equipment adopts a guide disk structure, with D1/D2 using guide disks and W3 using a roller structure. Each guide disk has an independent transmission motor. This structure helps to reduce energy consumption, improve wire quality and production stability, while reducing the loss of machine spare parts.
Double layer winding: Some models (such as YJ-10VF-E12) adopt a four layer winding form, which can save about 12-14% of the floor area and 8-10% of energy compared to three-layer winding.
Double sided control: The equipment adopts a fully split side structure, and both sides can be controlled separately. The process parameters of both sides can be set separately. This feature allows users to process two different varieties on the same machine, improving the flexibility and production efficiency of the equipment.
Efficient Hot Box: Both the energy-saving deformation hot box and the side shaping hot box use biphenyl gas-phase heating, and the temperature control accuracy of the hot box is extremely high (some models have a control accuracy of<± 2 ℃, while others have a control accuracy of ± 1 ℃), ensuring the consistency of temperature for each ingot and promoting the uniformity of dyeing.
Low energy consumption ingot false twisting device: Adopting a low-energy consumption electric ingot false twisting device, the conversion between S-twist and Z-twist is more convenient, improving the adaptability and flexibility of the equipment.
Pneumatic threading: The pneumatic head threading is convenient and simple, reducing the labor intensity of operation while ensuring that each wire is in the same state.
Computer control system: The equipment is equipped with an advanced computer control system, which is easy to operate and reliable. Human computer communication is achieved through touch screens, allowing users to easily set and adjust process parameters, and monitor the real-time operation status of equipment.
Independent smoking system: Both sides of the machine are equipped with independent smoking systems, which can remove oil fumes during production and improve the working environment.
3、 Auxiliary functions and expandability
Auxiliary devices: The equipment can be equipped with FDY feeding, spandex feeding, hot spinning and other auxiliary devices to meet the needs and processing requirements of different users.
Online tension device: Adding an online tension device can more conveniently and flexibly control the tension of the yarn, improving the quality and stability of the yarn.
In summary, the high-speed polyester elastic machine with a guide disc has core functions such as heating deformation and winding collection, and has the characteristics and advantages of a guide disc structure, double-layer winding, and double-sided control. At the same time, the device also has good auxiliary functions and expandability, which can meet the needs and processing requirements of different users.
