The high-speed polyester elastic machine with guide wire disc has significant advantages in the textile industry, which are mainly reflected in the following aspects:
1. Efficiency and energy saving
Efficient production: The design of the guide disc structure enables polyester pre oriented yarn (POY) to be efficiently processed into low elasticity stretch yarn (DTY) through heating deformation, improving production efficiency.
Energy saving and consumption reducing: Compared with traditional equipment, the high-speed polyester puffing machine with guide wire disc can save about 8-10% of energy and reduce production costs under the same number of spindles.
2. Stability and Quality Control
Production stability: The wire guide disc structure helps to improve the stability of the production process and reduce downtime caused by equipment failures.
Quality control: Adopting a high-precision temperature control system (such as biphenyl gas-phase heating, temperature control accuracy<± 2 ℃) to ensure the consistency of temperature for each ingot, which is beneficial for the uniformity of dyeing and thus improves product quality.
3. Flexibility and versatility
Adjustable process parameters: The two sides of the machine are independent, and the process parameters can be set separately, allowing for the processing of two different varieties on the same machine and improving production flexibility.
Rich auxiliary devices: FDY feeding, spandex feeding, hot spinning and other auxiliary devices can be installed to meet different production needs.
4. Convenient operation and simple maintenance
Pneumatic threading: Pneumatic head threading is convenient and simple, reducing the labor intensity of operation while ensuring consistent state of each thread.
Independent smoking system: Both sides of the machine are equipped with independent smoking systems, which can remove oil fumes during production and improve the working environment.
5. Structural optimization and space utilization
Small footprint: With the same number of spindles, it saves about 12-14% of the footprint compared to three-layer winding, improving space utilization.
Reliable transmission: All main transmissions use direct transmission without synchronous pulleys or belts, ensuring reliable transmission and low noise.
6. Intelligence and automation
Computer control system: Design an advanced computer control system with a winding processing system to provide excellent high-speed rewinding performance for the wire.
Human computer communication: Human computer communication is achieved through touch screen, with simple operation and reliable operation.
In summary, the high-speed polyester elastic machine with a guide wire disc has demonstrated strong competitiveness and broad application prospects in the textile industry due to its high efficiency, energy saving, stability, flexibility, convenience, structural optimization, and intelligence.
